Jeep Cherokee XJ Alternator Replacement

One of the more vulnerable points on theyou will likely have to raise the engine slightly. The
otherwise very reliable Jeep Cherokee is theeasiest way to do this is with a jack under the
alternator. The alternator is located very low onengine oil sump. Be sure to spread the load with a
the engine and is susceptible to damage fromblock of wood to avoid damage to the sump.
mud and water during off road conditions.8. You may also have the slightly bend the AC
Usually the first indication of an alternator failurelines if they interfere with removal of the
will be the check engine light. The ECU controlsalternator.
the alternator and will detect when it is not9. Install the new alternator in place.
responding properly to its commands. The second10. Lower the engine back into place and reinstall
indication will be a drop in voltage.the mounting bolts.
To replace the alternator:11. Tighten the bolt beside the mounting bolt if
1. Remove the battery and battery tray.you loosened it earlier.
2. Remove the air box and loosen the bolts on12. Replace the control wiring harness.
the power steering pump to loosen the belt. It is13. Replace the main wire. And reposition the
not absolutely necessary to loosen the belt tocover.
reinstall the alternator but it make sit a lot easier.14. Tighten the belt.
3. Working from under the Jeep, remove the15. Tighten the power steering bolts and replace
main power wire from the alternator. This will bethe air box.
the large wire with a cover over the bolt16. Remove any wrenches that you may have
4. Next remove the control wires. On some olderleft lying around.
models these are held in place by a somewhat17. Reinstall the battery tray and reconnect the
unusual 7mm bolt. There are four bots totalbattery and give it a test run.
holding this connection in place.18. The check engine light should be gone
5. Now, working from the top, remove the upperimmediately and the battery voltage should begin
and lower mounting bolts.to climb.
6. Note the stamped steel stiffener on the frontNote that if you allowed the battery to discharge
of the engine that the alternator bolts to. Loosenbefore you replaced the alternator, it is a good
but do not remove the bolt next to the alternatoridea to charge the battery from a different
bracket. This will help get space to reinstall thesource before installing a new alternator. The new
new alternator.alternator can be permanently damaged by placing
7. To get the alternator out of the engine bay,a high charging load on it at its initial startup.