Honda Motorcycle and Offroad Suspension Set-up

1. GeneralFor the shock, lift the bump stop up periodically
Getting your suspension dialled in for your ridingwith a screwdriver and wash under the bump
style is one of your first priority's when you takestop. This is a common area where shock shaft
your new bike out on the track. However, it is ancorrosion starts. If the flap that protects the
on going process. What worked today might notshock becomes damaged, replace it or the roost
suit the next track conditions you encounter nextoff the rear wheel will damage the shaft.
week. Therefore, you have to take on the role2- Fork Adjustments
of test rider yourself and learn to identify problemCompression (C) clicker or adjuster is usually at
areas. Never stop testing and thinking about whatthe base of the fork; sometimes covered by a
your bike is doing. Here are some practical tips forrubber plug, just flick it out with a screwdriver.
making your bike as good as it can be, stock or(Compression clicker is on top for SHOWA twin
modified.chamber forks.
Spring RatesRebound (R) is the top clicker for all forks other
There is again no way a manufacturer can knowthan twin chamber forks
what you weigh. The "average" target weight forClickers, check the clicker settings are at the
a full size motorcycle is a 75kg rider. Therefore, ifsuggested positions. If in doubt, 10C and 10R is a
you have a MX or current technology endurogood place to start.
bike, chances are the spring rates will be close forAfter riding, raise the front wheel off the ground
you. Of course, you will need to check and adjustand release the air that builds up in the forks.
your sag to be sure.Triple clamps; Wipe the clamps out with a solvent,
There are some expectations. If you ride in sandthey must be clean and oil free. Use a
or mud a lot, you might want to do heavier"scotchbrite" pad if you need to remove any hard
springs. Pro class riders on four strokes will go fordeposits. Feel the steering head bearings while you
stiffer rates, as will x-treme jumpers.are at it do they move freely?
ClickersAxle; Check the axle for any nicks or burrs.
Often I will call a client on Monday after a race toNEVER HIT YOU AXLE WITH ANYTHING
see how he (or she) went. Occasionally I am metHARDER THAN BRASS OR PLASTIC. If your
with the response of "it was too soft" or "it wasaxle cannot centre in the axle foot, you will have
to stiff" my next question is "What clicker positiona harsh feeling fork that you cannot remedy with
did you start out at and where did you end up?clicker adjustment.
Did the adjustments you made help?"Install the forks and torque the triple clamps to
"I DIDN'T TOUCH THEM, I LEFT THEM RIGHTmanufacturers specification. Over tightening will
WHERE YOU PUT THEM"cause binding in the upper tubes.
Anyone who knows a suspension tuner will realiseSet the fork projection through the top clamps to
how much this drives them nuts. Please adjustthe stock position. If you have a projection
your clickers yourself. One adjustment at a timepreference and have not changed fork settings,
so you know what it is doing. Keep a note ofset it to your previous figure.
where you started form, so if you get lost youLubricate the axle with thin oil or WD40, run it
can go back. Read your owners manual, it's full ofthrough the feet and wheel bearings to ensure it
good stuff. Here is some more information thatis smooth.
may help both revalved and standard suspension.Install the wheel and the axle, but leave the pinch
Washingbolts loose.
Wash your bike after every ride so you canAfter all the other assembly, work is done, drop
inspect the fork chrome tubes for knicks orthe bike off the stand, hold on the front brake
scratches that will lead to seal failure. For upsideand "pump" the forks several times to centre the
down forks keep the chrome tubes free of dryaxle and the fork legs. Tighten the pinch bolts with
mud that the dust scrapers will not be able tothe bike still sitting on the ground. THIS STEP IS
dislodge.CRITICAL.